Galleon Gold's January 2022 preliminary economic assessment for the West Cache gold property near Timmins, Ontario, compares an on-site gravity-flotation-leach plant with two regional toll mills and prefers the closer one.
The Updated Mineral Resource Estimate and Preliminary Economic Assessment of the West Cache Gold Property, Bristol and Ogden Townships, Porcupine Mining Division, Timmins, Ontario, was prepared for Galleon Gold Corp. with an effective date of January 10, 2022. Based on the metallurgical testwork in Section 13 of the report, two process flowsheets could be considered. Both include crushing and grinding to a P80 of about 60 µm, with the daily rate depending on the processing option chosen.
Critical Data
| Parameter | Value | Unit | Notes |
|---|---|---|---|
| Report effective date | January 10, 2022 | Not applicable | PEA for Galleon Gold Corp. |
| Target grind | P80 about 60 | µm | Both flowsheets |
| Gravity concentrate | About one third of the gold | Not applicable | Suitable for direct smelting |
| Leach of gravity tails (P80 53 µm) | 95 to 97 | % extraction | Mild leach conditions |
| Whole-ore leach, coarse (P80 98 to 111 µm) | 83 to 94 | % extraction | Depends on feed grade |
| Whole-ore leach, fine (P80 51 to 62 µm) | 90 to 97 | % extraction | Not applicable |
| Gravity-flotation-leach | About 97 | % combined recovery | Independent of feed grade |
| Toll milling rate assumed | 2,400 | t/d | West Cache feed |
| Preferred toll mill (Option A) | 4,500 t/d plant, 25 km away | Not applicable | Gravity, cyanide leach and CIP |
| Gold associated with sulphides | About ¾ | Not applicable | From flotation tests |
Overview
The testwork found that gravity concentration of free gold after primary grinding, using centrifugal concentrators followed by tabling, is an important feature for West Cache material. It produces a high-grade concentrate holding about a third of the gold, suitable for direct smelting. Cyanidation recovered more gold after gravity separation than without it. Leaching gravity tails ground to P80 53 µm under mild conditions gave 95 to 97% extraction with moderately low reagent use. Leaching whole ore without gravity gave 83 to 94% at a coarse grind and 90 to 97% at a fine grind. A flowsheet combining gravity, flotation of a gold-sulphide concentrate and cyanidation of the reground concentrate averaged about 97% recovery, regardless of feed grade.
Key Process Stages
Option 1: dedicated on-site plant. A processing plant and tailings facility could be built at the mine. The report says the preferred flowsheet here may be gravity, flotation and leaching of the flotation concentrate. The flotation tailings would be cyanide-free and could be used for mine backfill without the intensive cyanide and cyanate destruction that leached tailings need.
Option 2: toll processing. Two regional plants could treat the ore.
- Option A is a 4,500 t/d plant 25 km from West Cache, with surface ROM blending, crushing, grinding, gravity concentration, cyanide leaching and CIP. It recently treated feed at 2.66 g/t Au with 96.9% recovery, and it destroys cyanide in leach tailings in tanks from its former flotation circuit.
- Option B is a 2,000 t/d plant 60 km away, with blending, crushing, grinding, cyanide leaching and CIP. It recently treated 3.2 g/t Au with 97% recovery and has run on a seven-days-on, seven-days-off schedule.
Selection. Assuming 2,400 t/d of West Cache ore is toll milled, and part of the treated leach tailings is pressure filtered and back-hauled for mine backfill, the report finds Option A more attractive. It is the closer plant, and its gravity circuit is a further reason to choose it.
Additional Interesting Data and Summary
The report also suggests ore sorting at the mine as a way to improve toll milling. Typically a size fraction of run-of-mine ore, for example −75 +10 mm, is screened out and sorted to reject waste, which can remove about 25 to 30% of plant feed and raise the grade shipped by 20 to 25%. X-ray transmission (XRT) sensing would not need the screened fraction to be washed. Sorting was not tested in the 2021 program. Because about three quarters of the gold is associated with sulphides and the deportment of the free gold is unknown, the report recommends mineralogical tests (about $14,000) and a sorting test on 100 to 200 kg of coarse core (about $25,000).
With toll processing, there will be no process plant or tailings facility at the property. The site will have four portals, a central backfill plant, a connection to the Ontario Hydro grid along Highway 101, and no camp. The city of Timmins is 13 km to the northeast.
In summary, the 2022 West Cache PEA shows the ore responds well to gravity and cyanidation, at about 97% recovery, and favours trucking 2,400 t/d to a gravity-CIP toll mill 25 km away rather than building a plant.
Key Processes
- Crushing and grinding to P80 about 60 µm
- Gravity concentration by centrifugal concentrators and tabling
- Cyanide leaching of gravity tails
- Alternative: gold-sulphide flotation with cyanidation of reground concentrate
- Toll milling with CIP gold recovery
- Possible XRT ore sorting at the mine
Source: Updated Mineral Resource Estimate and Preliminary Economic Assessment of the West Cache Gold Property, Timmins, Ontario, for Galleon Gold Corp., effective date January 10, 2022.
Earlier report summaries
Earlier versions of this profile, based on older technical reports, are retained below for source traceability. Dates and figures reflect each report’s own effective date and are superseded by the current information above.
West Cache Gold Property — 2021 Technical Report
West Cache Gold Property — 2021 Technical Report
| Company | Galleon Gold Corp. |
| Date | 2021 |
| Region | Timmins, Ontario, Canada |
| Commodities | Gold |
| Mine Type | Underground |
| Throughput | 2,400 tpd |
| Status | Development |
Executive Summary
This Pre-Feasibility Study (PEA) for the West Cache Gold Property outlines metallurgical testwork and processing options for gold recovery. Based on recent testwork, two primary flowsheets were evaluated: a dedicated gravity-float-leach option and toll processing at existing regional facilities. The preferred flowsheet involves gravity concentration of free gold using centrifuges and tabling, followed by flotation of a gold-sulphide concentrate and cyanidation of the reground float concentrate. This option achieved combined recoveries averaging 97% and produces cyanide-free flotation tailings suitable for mine backfill.
Toll processing options were also analyzed, with Option A (4,500 tpd capacity, 25 km haulage) deemed more attractive than Option B (2,000 tpd capacity, 60 km haulage). Option A includes gravity concentration and cyanide leach with CIP recovery, achieving 96.9% recovery on recent feed. The study assumes 2,400 tpd of West Cache material would be processed via toll processing, with a fraction of tailings back-hauled for backfill. Sorting considerations using X-ray transmission (XRT) were discussed but not tested, pending further mineralogical analysis to determine free gold deportment.
Processing Options
- Gravity Concentration:: Centrifuges and tabling for free gold recovery.
- Flotation:: Gold-sulphide concentrate recovery.
- Leaching:: Cyanide leach with Carbon-in-Pulp (CIP) recovery.
- Grinding:: P80 approximately 60 µm.
- Sorting:: XRT sorting considered for waste rejection.
Reports
- entities/WestCache_Mine
- entities/GalleonGold_Corp
Website: https://galleongold.com/projects/west-cache-gold-project/
Report Date: 2021
Region: Timmins, Ontario, Canada
Project Status: Development
Commodity: Gold
Throughput: 2,400 tpd
Mine Type: Underground
Ore type: Sulphide/Free Gold

