The proposed processing plant for the Borborema Gold Project is designed to treat a biotite-garnet-schist ore through crushing, single-stage semi-autogenous grinding with gravity concentration, and carbon-in-leach cyanidation followed by cyanide detoxification and dry-stack tailings filtration.
Report context
This Technical Report Summary for the Borborema Gold Project is dated February 25, 2026. The process plant design described in the report is based on metallurgical testwork and industry best practices, with a nominal throughput capacity of 2 million tonnes per year. The ore is characterised as a combination of biotite schist, schist in quartz veins, and garnet schist, with gold distributed from relatively coarse to fine grained.
Processing route
Crushing and crushed ore stockpile
Run-of-mine (ROM) ore will be hauled and dumped in stockpiles, then reclaimed with front-end loaders into the crushing feed hopper. The hopper is equipped with a static grizzly with 0.7 m aperture to retain oversize material, which is broken by a mobile rock breaker. From the hopper, a vibrating grizzly feeder modulates the feeding flow rate at a nominal throughput of 304 t/h. The vibrating grizzly separates feed into coarse oversize and relatively fine undersize fractions. The coarse fraction flows by gravity to the primary jaw crusher chamber, while the undersize fraction, together with the primary crusher discharge, is conveyed to a surge bin. Excess crushed material, arising from different availabilities of the crushing and milling circuits, will be piled in a dedicated stockpile and reclaimed by a front-end loader to a reclaim bin with vibrating feeder that also feeds the milling circuit. The predicted crushing circuit product size P80 is 122 mm.
Grinding circuit
The single stage grinding circuit will include a semi-autogenous (SAG) mill operating in closed configuration with hydrocyclones. The SAG mill is designed with dimensions of 7.9 m diameter by 7.0 m effective grinding length, equipped with an 8 MW electric motor. The grinding circuit is designed to produce a product with P80 of 0.105 mm from a feed P80 of 122 mm. Fresh feed from the crushing plant surge bin is conveyed to the SAG mill. Discharge pulp flows to a dedicated trommel screen; material retained on the screen (pebbles) is conveyed back to the SAG mill feed, while trommel undersize gravitates to an underneath sump from which it is pumped to a nest of five hydrocyclones of 500 mm diameter. The hydrocyclone underflow is split, with one fraction flowing through the gravity concentration stage and the other flowing directly back to the SAG mill feed. Water is added at the SAG mill feed and sump to adjust pulp dilution to 72% and 60% w/w, respectively. The hydrocyclone overflow at 35% w/w solids is directed to a trash screen, with undersize flowing to the CIL circuit.
Gravity concentration and intensive leaching
The gravity circuit comprises one centrifugal concentrator with a feed scalping screen. Feed is taken from the cyclone underflow to the scalping screen. Scalping screen oversize at +2 mm reports to the gravity tails pump box, from where material is pumped back to the SAG mill feed. Scalping screen undersize is fed to the centrifugal concentrator, which operates in semi-batch mode. Gravity concentrate is collected in a concentrate storage cone and subsequently leached by the intensive cyanidation reactor circuit. The leach residue is washed and pumped to the CIL circuit. Pregnant leach solution is treated in a dedicated electrowinning cell to produce gold sludge, which is combined with sludge from the carbon elution electrowinning cells and smelted.
Leaching and adsorption circuit (CIL)
The CIL circuit will consist of one leaching tank followed by six carbon-in-leach tanks. Air is sparged into each tank to maintain dissolved oxygen for leaching. Hydrated lime is added to adjust operating pH, and cyanide solution is added to the first leach tank. Fresh carbon and regenerated carbon are added to the last CIL tank at an average concentration of 16 g/L of pulp. Carbon flows counter-currently to the slurry. Slurry from the last CIL tank gravitates to the cyanide detoxification tanks. Loaded carbon is separated daily by a dedicated screen and transferred to the acid washing and elution circuit. Total residence time for the leach and CIL circuit is designed as 30 hours, comprising 4.3 hours for leaching and 25.7 hours for CIL.
Post-leach tailings thickening and cyanide detoxification
A high-rate thickener is designed for thickening the CIL tailings, with flocculant added at 40 g/t. Thickener overflow recirculates to the grinding circuit, while underflow is pumped to the Detox circuit. The cyanide neutralisation circuit will consist of two tanks, each with 60-minute residence time, using the SO₂/air method to reduce weak acid dissociable cyanide from 63.4 mg/L to less than 1 mg/L. Reagents include sodium metabisulfite as the source of SO₂, copper sulphate pentahydrate as catalyst, and hydrated lime for pH and Eh control.
Detox tailings thickening and filtration
After detoxification, the neutralised tailings slurry is thickened again in high-rate equipment to recover cyanide-free process water. The second thickener underflow at 54% w/w solids is pumped to the filtering system. A dedicated tank equalises the daily throughput between grinding/leaching/thickening and the filtering circuit. The filtration circuit includes three horizontal vacuum filters designed to reduce cake moisture to 20-21%. Filtered product is transferred to disposal piles for dry stacking of tailings (DST). Water runoff from piles is recirculated.
Acid wash, elution, electrowinning and gold room
The elution circuit is designed as a ZADRA-type circuit under pressure (ZP) in batch operation. Loaded carbon is transferred to an acid washing column where 3% w/w HCl solution is injected at 2.2 BV/h, followed by neutralisation with 10% w/w caustic soda at 4 BV. Elution uses a solution of 1% sodium hydroxide and 0.1% sodium cyanide, heated to 110°C and injected at 2 BV/h under 300 kPa pressure. The pregnant solution feeds the electrowinning stage. Each elution cycle processes 6 tonnes of carbon, with a frequency of 5 strips per week. Gold-rich cathodes are washed, filtered, dried, mixed with smelting fluxes (borax, nitrate, carbonate, silica), and smelted in an LPG furnace at 1,100°C to produce gold doré bullion.
Water and utilities
The main raw water source will be captured wastewater from a sewage pumping station in Currais Novos, pumped at 83 m³/h to a water treatment plant. The plant includes filtration, chlorination or UV disinfection, and reverse osmosis. Rainwater dammed in the fines dike provides a reserve supply. Process water is sourced from recycled water from the CIL tailings thickener (cyanide-containing), recycled water from the detox thickener overflow, and filtrate. Two ponds are designed: a raw water pond of 5,300 m³ capacity and a cyanide-free recycled water pond of 3,000 m³ capacity. Potable water will be supplied by tank truck at an average of 30 m³/day.
Key reported parameters
| Parameter | Unit | Value |
|---|---|---|
| Nominal plant throughput | Mtpy | 2 |
| Head grade | g/t | 1.22 |
| Nominal crushing circuit throughput | t/h | 304.4 |
| Crushing circuit availability | % | 75 |
| Crushing circuit annual operating hours | h | 6,570 |
| Grinding circuit throughput | t/h | 253.7 |
| Grinding circuit availability | % | 90 |
| Grinding circuit annual operating hours | h | 7,884 |
| Crusher feed size F80 | mm | 319.5 |
| Grinding circuit feed size P80 | mm | 122 |
| Grinding circuit product size P80 | mm | 0.105 |
| SAG mill installed power | kW | 8,000 |
| Gravity recovery gold (GRG) | % | 20 (design) |
| Leach/CIL recovery gold | % | 90.1 (design) |
| Global gold recovery | % | 92.1 (design) |
| CIL residence time – leach | h | 4.3 |
| CIL residence time – CIL | h | 25.7 |
| CIL total residence time | h | 30 |
| Number of leach tanks | – | 1 |
| Number of CIL tanks | – | 6 |
| Leach feed solids | % w/w | 35 |
| Solution losses | g Au/t | 0.10 |
| Elution type | – | Zadra under pressure (ZP) |
| Elution batch size | t | 6 |
| Elution frequency | strips/week | 5 |
| Cyanide detoxification method | – | Air/SO₂ |
| Detox feed CNwad | mg/L | 63.4 |
| Detox discharge CNwad target | mg/L | <1 |
| Detox tank residence time | min | 60 per tank |
| Tailings filter cake moisture | % | 20–21 |
| Cyanide solution preparation strength | % w/w | 33 |
| SMBS solution preparation strength | % w/w | 20 |
| Copper sulphate solution preparation strength | % w/w | 20 |
| Lime milk solution preparation strength | % w/w | 20 |
| Acid wash HCl concentration | % w/w | 3 |
| Elution NaOH concentration | % w/w | 1 |
| Elution NaCN concentration | % w/w | 0.1 |
| Elution temperature | °C | 110 |
| Elution pressure | kPa | 300 |
| Gold smelting temperature | °C | 1,100 |
Project website: http://www.goldroyalty.com/portfolio/borborema/
Technical qualifications
The report states that the processing plant design is similar to several industrial operations in the gold mining industry, with the exception of the wastewater processing from the city of Currais Novos, which requires additional testing and further engineering work. The report identifies risks to raising capital including additional investment for new sewage receiving lines, and notes that possible capital reductions could include simplification of the water treatment plant provided that water accumulation in rainy seasons is consistent and reliable. The report recommends further assessment on water supply alternatives.
*Source: Technical Report Summary – Borborema Gold Project – February 25, 2026, Sections 14 (Recovery Methods: 14.1 Process Flow Sheet Selection, 14.2 Process Design Criteria, 14.3 Process Plant Description, 14.4 Reagents, 14.5 Water and Utilities, 14.6 Conclusions and Recommendations).*
Consolidated report summaries
The following former standalone pages about this operation were consolidated here in October 2026. They are retained for source traceability; dates and figures reflect each report’s own effective date and may be superseded by the current information above.
Borborema Gold Project: Feasibility-Stage Process Design for a Brazilian Orogenic Gold Deposit
The Borborema Gold Project is a feasibility-stage project located 26 km east of Currais Novos in Rio Grande do Norte, northeastern Brazil. Owned by Aura Minerals Inc., the project targets gold mineralization hosted in biotite-garnet schist within a sheared orogenic gold deposit. The technical report supporting the feasibility study carries an effective date of December 31, 2025, with the technical report dated May 25th, 2026. Construction timing is not stated in the recovery methods section of the report.
Critical Data
| Parameter | Value | Unit | Notes |
|---|---|---|---|
| Nominal plant throughput | 2.0 | Mtpy | Design value |
| Crushing circuit throughput | 304.4 | t/h | Design value |
| Crushing circuit availability | 75 | % | Design value |
| Grinding circuit availability | 90 | % | Design value |
| Nominal head grade | 1.22 | g/t | Design value |
| Gravity recovery gold (GRG) | 20 | % | Design value |
| Leach/CIL recovery gold | 90.1 | % | Design value |
| Global gold recovery | 92.1 | % | Design value |
| Crusher feed size F80 | 319.5 | mm | Design value |
| Crushing circuit product P80 | 122 | mm | Predicted from simulations |
| Grinding product P80 | 0.105 | mm | Design value |
| SAG mill installed power | 8,000 | kW | Design value |
| Plant JD jktech UCS 85th | 40.2 | MPa | Design value |
| JKTech BWi 85th | 18.1 | kWh/t | Design value |
| ROM top size | 700 | mm | Design value |
| Total leach residence time | 30 | h | Design value includes pre-leach and CIL |
| Number of leach/CIL tanks | 7 | Not applicable | 1 leach tank plus 6 CIL tanks |
| CIL carbon concentration | 16 | g/L | Design value |
| Detox CNwad target | <1 | mg/L | Design value from 63.4 mg/L feed |
| SAG mill dimensions | 7.9 x 7.0 | m | Diameter x effective grinding length |
| SAG mill motor | 8 | MW | Installed power |
| Hydrocyclone diameter | 500 | mm | 5 units |
| Gravity concentrator | KC QS40 | Not applicable | Or equivalent |
| Elution type | Zadra under pressure (ZP) | Not applicable | Batch operation |
| Elution batch size | 6 | t | Design value |
| Elution frequency | 5 | strips/week | Design value |
| Natural moisture | 3.0 | % | Design value |
| JKTech Ai 85th | 0.123 | g/t | Abrasion index design value |
| JKTech SG 85th | 2.8 | t/m³ | Design value |
| Thickener underflow density | 54 | % solids w/w | From detox tailings thickener |
| Filter cake moisture | 20-21 | % | Design value from horizontal vacuum belt filters |
Overview
The Borborema processing plant was designed from metallurgical test work combined with industry best practices for gold recovery. The ore body contains gold distributed from relatively coarse to fine grained material. Test work results supported a flowsheet that includes gravity concentration followed by cyanidation. The carbon-in-leach approach was selected because metallurgical testing showed adequate extraction and kinetics.
Gold characterization work identified that a high concentration of gold occurs in coarse particles. The metallic screen fire assay technique provided reasonable consistency for determining head contents. Ten variability leaching tests produced gold extraction ranging from 90.2% to 97.9% with residues between 0.01 and 0.28 g/t Au. Reagent consumption remained low across all tests, with average cyanide consumption of 0.24 kg/t and lime consumption of 0.46 kg/t. These results align with consumption observed in master composite testing.
The flowsheet accommodates the circuit capacity through a sequence of primary crushing, crushed ore stockpiling, single-stage grinding with hydrocyclone classification, gravity concentration, and cyanidation in a CIL circuit. After leaching, the pulp undergoes thickening to recover cyanide-bearing water for recirculation. Cyanide neutralization uses the INCO process with air and sulfur dioxide in the presence of copper sulfate catalyst. Lime milk adjusts pH. The detoxified slurry is thickened again, filtered, and sent to dry stacking tailings disposal.
Key Process Stages
The crushing circuit starts with run-of-mine material hauled and dumped in stockpiles. Front-end loaders reclaim material into the crushing feed hopper equipped with a static grizzly at 0.7 m aperture. A mobile rock breaker handles oversize rocks. A vibrating grizzly feeder controls the feed rate at 304 t/h nominal throughput. The grizzly separates coarse and fine fractions. Coarse material flows to the primary jaw crusher. Fine material combines with crusher discharge and is conveyed to a surge bin. The crushing and milling circuits operate at different availabilities, so excess crushed material accumulates in a dedicated stockpile when the crushing plant runs fully. Front-end loaders reclaim material from the stockpile to a reclaim bin with a vibrating feeder that supplies the milling circuit. The predicted crushing circuit product P80 is 122 mm.
The grinding circuit uses a single-stage semi-autogenous mill in closed configuration with hydrocyclones. Fresh feed from the surge bin goes to the SAG mill. Discharge pulp flows to a trommel screen. Pebbles retained on the trommel go back to the SAG mill feed. Trommel undersize gravitates to a sump and is pumped to a nest of five hydrocyclones at 500 mm diameter each. Cyclone underflow splits into two streams. One stream goes through the gravity concentration stage, and its tailings return to the SAG mill feed. The other stream goes directly back to the SAG mill feed. Cyclone overflow is the grinding circuit product. Water addition at the SAG mill feed and sump adjusts pulp dilution to 72% and 60% w/w respectively. Hydrocyclone overflow at 35% solids w/w goes to a trash screen, with undersize feeding the CIL circuit. The SAG mill measures 7.9 m in diameter by 7.0 m effective grinding length and is powered by an 8 MW electric motor.
The gravity concentration circuit has one centrifugal concentrator with a feed scalping screen. Feed comes from the cyclone underflow to the scalping screen. Oversize material at plus 2 mm goes to the gravity tails pump box and returns to the SAG mill feed. Scalping screen undersize feeds the centrifugal concentrator. The gravity concentrator operates in semi-batch mode. Gravity concentrate collects in a storage cone, then is leached in the intensive cyanidation reactor circuit. Gravity concentrator tails also report to the gravity tails pump box.
The intensive leaching reactor treats gravity concentrate for gold extraction by intensive cyanidation. Concentrate from the gravity concentrator goes to the ILR storage cone and is deslimed before transfer. Leach solution is prepared in a heated ILR feed tank. The solution circulates through the reaction vessel and drains back to the feed tank. Leached residue in the reaction vessel is washed. Wash water goes to the feed tank. Solid gravity leach tailings are pumped to the CIL circuit. Pregnant leach solution from the ILR feed tank goes to a pregnant solution tank in the gold room. There it is treated in a dedicated electrowinning cell to produce gold sludge. That sludge combines with sludge from the carbon elution electrowinning cells and is smelted. The ILR gold sludge can also be smelted separately for metallurgical accounting.
The CIL circuit receives trash screen undersize material. The circuit has one leach tank and six carbon-in-leach tanks. Air is sparged into each tank to maintain dissolved oxygen for leaching. Hydrated lime adjusts pH to the required set point. Cyanide solution is added to the first leach tank. Mechanical agitation keeps solids suspended and reagents homogenized. Fresh carbon and carbon from regeneration are added to the last CIL tank at an average concentration of 16 g/L of pulp. Carbon flows counter-currently to the slurry. Slurry from the last CIL tank gravitates to the cyanide detoxification tanks. Once per day, pulp from the first carbon tank is pumped to a screen for separating loaded carbon from pulp. Loaded carbon goes to acid washing and elution. After regeneration, carbon returns to the circuit through a dewatering screen.
Post-leach tailing thickening uses a high-rate thickener designed for the annual production plan. Flocculant is added at 40 g/t in the thickener feedwell. Thickener overflow recirculates to the grinding circuit. Underflow is pumped to the Detox circuit.
The cyanide neutralization system reduces weak acid dissociable cyanide from 63.4 mg/L to less than 1 mg/L. Two tanks each provide 60 minutes residence time. The process uses the SO2/air method. Required reagents are sodium metabisulfite as the SO2 source, copper sulfate pentahydrate as the catalyst, and hydrated lime for pH and oxidation-reduction potential control. Air is injected through spargers. Agitators ensure thorough mixing.
The detox tailings thickener is high-rate equipment. Neutralized tailings slurry is thickened to recover cyanide-free process water for operations where cyanide is not compatible. The second neutralization tank pumps pulp at 45% solids w/w. Thickener overflow goes to the raw water tank. Underflow at 54% solids w/w is pumped to the filtering system.
The filtering circuit includes three horizontal vacuum belt filters. A dedicated tank equalizes daily operation between grinding, leaching, thickening, and filtering circuits. Filter cake moisture is reduced to 20-21%. Filtering water and thickening water recirculate within the plant. Filtered product goes to disposal piles. Runoff from piles also recirculates.
The elution circuit recovers adsorbed gold from activated carbon using a ZADRA process under pressure in batch operation. Loaded carbon transfers from the carbon screen to the acid washing column. A 3% w/w hydrochloric acid solution is injected at the bottom of the elution columns at 2.2 bed volumes per hour. Carbon is washed and diluted acid is neutralized with 10% w/w caustic soda at 4 bed volumes. The eluate solution is heated to 90 degrees Celsius. The eluate solution is prepared at 1% sodium hydroxide and 0.1% sodium cyanide, heated to 110 degrees Celsius, and injected at 2 bed volumes per hour to the bottom of the elution column at 300 kPa pressure. The eluted solution goes to the pregnant solution tank for electrowinning. Solution recirculates to the eluate tank through heat exchangers. Carbon is cooled with raw water and transferred to the last CIL tank. At the end of each elution cycle, one third of the electrowinning barren solution is transferred to the CIL circuit.
The gold room processes sludge from gold-rich cathodes. Cathodes are washed, filtered, and dried. The dry material is mixed with smelting fluxes including borax, nitrate, carbonate, and silica. Smelting occurs in a liquefied petroleum gas furnace at 1,100 degrees Celsius to produce gold doré bullion.
Additional Interesting Data and Summary
The conclusions in the recovery methods section note that the Borborema processing plant is similar to several industrial operations in the gold mining industry. The wastewater processing from the city of Currais Novos requires additional testing and further engineering work. Risks to raising capital include additional investment for new sewage receiving lines. Possible capital reductions could come from simplifying the water treatment plant if the accumulation of water in rainy seasons proves consistent and reliable. The single recommendation for further assessment is on water supply alternatives.
The water system has two ponds. One pond stores raw water with 5,300 cubic meters capacity. The other pond stores recycled water without cyanide at 3,000 cubic meters capacity. The main raw water source is wastewater from the Currais Novos sewage pumping station, pumped at 83 cubic meters per hour through a pipeline to the water treatment plant. Rainwater dammed in the fines dike provides a reserve supply. The water treatment plant includes filtration, chlorination or UV disinfection, and reverse osmosis.
Potable water is supplied by tank truck at an average of 30 cubic meters per day. A 100 cubic meter tank serves the administrative areas. A water tower supplies operational areas. The potable water system includes a main supply ring to safety showers around the plant with continuous water return to prevent heating from stagnant water in pipes exposed to the sun.
Key Processes
- Primary jaw crushing of run-of-mine ore to a predicted P80 of 122 mm
- Single-stage semi-autogenous grinding with hydrocyclone classification to a product P80 of 0.105 mm
- Gravity concentration using a centrifugal concentrator with scalping screen
- Intensive cyanidation leaching of gravity concentrate in a dedicated reactor
- Carbon-in-leach cyanidation with one leach tank and six CIL tanks for total 30 hours residence time
- High-rate thickening of CIL tailings to recover cyanide-bearing water for recirculation
- Cyanide detoxification using the SO2/air INCO process with copper sulfate catalyst
- High-rate thickening of detoxified tailings to recover cyanide-free process water
- Horizontal vacuum belt filtration to reduce cake moisture to 20-21%
- Acid washing and Zadra pressure elution of loaded carbon
- Electrowinning and gold room smelting to produce doré bullion
- Dry stacking of filtered tailings with water recirculation from disposal piles
Source: Technical Report (NI 43-101) on the Feasibility Study for the Borborema Gold Project, Currais Novos Municipality, Rio Grande do Norte, Brazil, May 25th, 2026. Project website: Borborema Gold Project

