Mount Milligan’s 62,500 t/d SABC and Copper-Gold Flotation Plant Plans a 2029 Upgrade to 66,300 t/d

Figure 17-1: Simplified Process Plant Flowsheet

Centerra Gold's October 2025 technical report on the Mount Milligan mine in north-central British Columbia, effective June 30, 2025, adds larger ball mill motors and rougher scalper StackCells to a plant that makes a 20.5% copper, 30 to 40 g/t gold concentrate.

The Technical Report on the Mount Milligan Mine, North-Central British Columbia, was prepared for Centerra Gold Inc. with an effective date of June 30, 2025 and dated October 17, 2025. The plant was originally designed for a nominal 60,000 t/d to produce a copper-gold-silver concentrate. A secondary crushing circuit installed in 2016 and plant optimization projects raised capacity to 62,500 t/d. A grinding and flotation upgrade planned for 2029 is intended to raise it to 66,300 t/d.

Critical Data

Parameter Value Unit Notes
Report effective date June 30, 2025 Not applicable Centerra Gold Inc.; dated October 17, 2025
Current capacity 62,500 t/d Original design 60,000 t/d
Planned capacity (2029) 66,300 t/d Ball mill motor and discharge upgrades, scalper cells
Primary crusher 60 x 110 inch gyratory, 932 kW Not applicable 3,600 t/h; top size 150 mm
Secondary crushers Two standard cone crushers Not applicable Product P80 60 mm or finer
SAG mill 12.19 x 6.4 m, 23.5 MW gearless Not applicable 70 mm grates
Ball mills Two 12.5 x 7.3 m, 13 MW each Not applicable To 7.5 MW motors each (30 MW total) in 2029
Flotation feed P80 below 200 µm Not applicable
Regrind Rougher P80 30 to 50 µm; scavenger P80 18 to 25 µm Not applicable Tower mill and two 3,000 kW horizontal stirred mills
Concentrate About 20.5% Cu, 30 to 40 g/t Au Not applicable 8.5% moisture after pressure filter
Coarse ore stockpile About 60,000 t live Not applicable
Cleaner pH About 11.3 Not applicable For pyrite rejection

Overview

Run-of-mine ore is crushed to a 150 mm top size. Depending on hardness, a movable gate diverts up to 100% of the primary crusher product to secondary crushing, targeting P80 60 mm or finer. The SAG mill, two ball mills and pebble crushers grind the ore to below P80 200 µm. Rougher and scavenger concentrates are reground separately and cleaned in three stages. Gravity-recoverable gold is scalped from the rougher concentrate regrind circuit by a centrifugal concentrator and sent straight to the concentrate thickener. The concentrate is filtered, trucked to the rail loadout at Mackenzie, railed to North Vancouver and shipped.

Key Process Stages

Crushing. The 60 by 110 inch gyratory crusher handles 3,600 t/h. The original stockpile conveyor was split so that material can go directly to the coarse ore stockpile or to the secondary circuit. There, a double-deck screen sends oversize to a surge pile and two cone crushers, which target a 45 mm top size. No crushing changes are needed for 2029.

Grinding. The SABC circuit is designed for 2,717 t/h. Two double-deck screens size the SAG mill discharge. Oversize goes to two short-head pebble crushers targeting P80 12 mm, and undersize from the 12 mm deck is pumped to two cyclone clusters, one per ball mill. In 2029 the ball mills will move from overflow to grate discharge and get 7.5 MW motors, so they can carry a higher ball charge, and the cyclone apexes and feed pressure will be increased.

Rougher-scavenger flotation. Two trains of five 200 m³ tank cells, each with two roughers and three scavengers, run at natural pH and 35 to 40% solids, with PAX and A3409 collectors and Polyfroth H28C frother. The 2029 upgrade adds one SC-200 StackCell to each train as a rougher scalper. Testwork shows each adds about 400 m³ of equivalent retention capacity, for an effective volume of 2,400 m³.

Regrind and gravity. Rougher concentrate is reground to P80 30 to 50 µm in a 1,119 kW tower mill with steel media. Scavenger concentrate and all cleaner tails go to two 3,000 kW horizontal stirred mills with ceramic media, regrinding to P80 18 to 25 µm. Rougher and scavenger concentrates together are about 10% of mill feed. About 20% of the tower mill cyclone underflow passes the gravity concentrator.

Cleaning. Three 35 m³ SFR cells, installed in May 2022, recover about 62% of the copper concentrate at target grade or better directly to dewatering, relieving the cleaner and regrind circuits. They are followed by first cleaner tank cells, second cleaners and a 4 m by 12 m third cleaner column. Cleaner scavengers take the reground scavenger concentrate and cleaner tails. The cleaner pH is held at about 11.3 with lime to reject pyrite.

Dewatering and tailings. A 12 m high-rate thickener takes the concentrate to 60 to 65% solids, and a 96 m² pressure filter produces cake at about 8.5% moisture. Rougher-scavenger tails, mainly non-sulphide gangue, are stored in the tailings storage facility (TSF), with a pump station added in May 2022. Cleaner scavenger tails, which carry most of the sulphides, are kept underwater in a separate lined area to prevent acid generation.

Additional Interesting Data and Summary

The report expects the 2029 throughput increase and scalper cells to be offset by a slightly lower head grade, so rougher mass pull and concentrate output should stay within the operation's current range. It expects no negative effect on the cleaner circuit and no changes to tailings deposition.

In summary, Mount Milligan is a large SABC and copper-gold flotation plant with split regrinding, gravity gold scalping and flash-type SFR cleaners. Its next step is a 2029 upgrade to 66,300 t/d through bigger ball mill motors, grate discharges and StackCell scalpers.

Key Processes

  • Gyratory crushing with variable secondary cone crushing
  • SAG milling with pebble crushing and two ball mills
  • Rougher-scavenger flotation (StackCell scalpers from 2029)
  • Tower mill and horizontal stirred mill regrinding
  • Centrifugal gravity gold recovery from the regrind circuit
  • SFR, tank and column cleaner flotation at pH 11.3
  • Concentrate thickening and pressure filtration
  • Separate submerged storage of sulphide cleaner tailings

Source: Technical Report on the Mount Milligan Mine, North-Central British Columbia, Centerra Gold Inc., effective date June 30, 2025.

Technical report and processing history

The following archived source profiles have been consolidated here to preserve the project’s processing history and study context.

Mineral Processing Circuit of Mount Milligan

The Mount Milligan Mine employs a comprehensive mineral processing circuit designed to recover copper, gold, and silver from run-of-mine (ROM) ore. The plant was originally designed for a nominal throughput of 60,000 t/d, later increased to 62,500 t/d following the installation of a secondary crushing circuit in 2016 and process optimizations.

Processing and Recovery Methods

1. Crushing Circuit

– Primary Crushing:

– Equipment: 1.525 m x 2.794 m (60″ x 110″) gyratory crusher

– Output: 150 mm top size

– Capacity: 3,500–4,000 t/h

– Secondary Crushing (added in 2016):

– Two 1,000 kW cone crushers

– Target product size: 60 mm or finer

– Live ore stockpile capacity: 60,000 t

2. Grinding Circuit (SABC Configuration)

– SAG Mill:

– Dimensions: 12.20 m (40’) diameter x 6.71 m (22’) EGL

– Drive: 23.5 MW gearless motor

– Discharge screen oversize recycled to pebble crushers (target: 12 mm product)

– Ball Mills (2 units):

– Dimensions: 7.32 m (24’) diameter x 12.50 m (41’) EGL

– Power: 26 MW total (two 6.5 MW motors per mill)

– Operated in closed circuit with twenty 840 mm (33”) cyclones

– Pebble Crushers (2 units):

– Each powered by 750 kW motors

– Final Grind Size:

– Design: 80% passing 212 µm

– 2019 average: 175 µm

3. Flotation Circuit

– Rougher/Scavenger Flotation:

– Two parallel trains of five 200 m³ tank cells (two rougher, three scavenger)

– Natural pH, 35–40% solids slurry density

– Reagents: PAX (potassium amyl xanthate), A3409 (gold collector), Polyfroth H28C (frother)

– Mass pull target: 12%

– Regrinding:

– Rougher concentrate: Reground to 80% passing 40–50 µm in a 1,125 kW tower mill (six 500 mm + two 375 mm cyclones).

– Rougher-scavenger concentrate + cleaner tails: Reground to 80% passing 18–25 µm in two 3,000 kW IsaMills™ (twenty-six 250 mm cyclones).

– Gravity Gold Recovery:

– Centrifugal concentrator recovers coarse gold from 20% of rougher concentrate regrind cyclone underflow.

– Gold concentrate is blended into final flotation concentrate.

– Cleaner Flotation (3 stages):

– First cleaner: Two 100 m³ tank cells

– Second cleaner: Four 30 m³ tank cells

– Third cleaner: Two 30 m³ tank cells + one 4 m x 12 m flotation column

– Final concentrate grade: ~21.5% Cu, 30–40 gpt Au

– pH control: ~11.3 for pyrite rejection

4. Tailings Management

– Rougher-scavenger tailings: Non-sulphide gangue, stored in TSF.

– Cleaner-scavenger tailings: Sulphide gangue, stored underwater in a lined pond to prevent acid generation.

5. Concentrate Handling & Dewatering

– Thickening: 12 m diameter high-rate thickener (60–65% solids).

– Filtration: 96 m² pressure filter (target 8.5% moisture).

– Transport: Trucked to Mackenzie rail loadout, then shipped from North Vancouver.

6. Power Consumption (2019 Data)

– Total: 535,708 MWh (32.76 kWh/t ore)

– Major consumers:

– SAG mill: 33.4%

– Ball mills: 29.1%

– Regrinding: 7.3%

7. Innovations & Challenges

– Secondary crushing circuit (2016) increased throughput by 4.2%.

– IsaMills™ for ultrafine regrinding improve liberation.

– Gravity gold recovery enhances overall gold recovery.

– Tailings segregation mitigates environmental risks (acid drainage prevention).

Conclusion

The Mount Milligan processing circuit integrates crushing, SABC grinding, flotation, regrinding, and gravity concentration to produce a high-grade copper-gold concentrate. Operational optimizations, including secondary crushing and advanced regrinding, have enhanced efficiency, with a nominal throughput of 62,500 t/d and a final concentrate grade of ~21.5% Cu and 30–40 gpt Au. Power-intensive grinding dominates energy use, while tailings management ensures environmental compliance.

Technical Report on the Mount Milligan Mine — Recovery Methods

Technical Report on the Mount Milligan Mine — Recovery Methods

Company N/A
Date 2025-06-30
Region British Columbia, Canada
Commodities Copper, Gold, Silver
Throughput 62,500 tpd (Current), 66,300 tpd (Planned 2029)
Status Operating

Executive Summary

This section of the Technical Report details the recovery methods employed at the Mount Milligan Mine. The process plant was originally designed for 60,000 tpd, increased to 62,500 tpd in 2016, with plans to reach 66,300 tpd by 2029. The plant processes sulphide ore to produce a marketable concentrate containing copper, gold, and silver.

The processing circuit includes primary gyratory crushing, secondary cone crushing, and an SAG/ball mill/pebble crusher grinding circuit. Flotation circuits consist of rougher-scavenger trains and a three-stage cleaner circuit, including column cells. Gravity concentration is used for coarse gold recovery. Final concentrate is thickened and pressure-filtered before transport to rail loadout.

Processing Profile

  • Crushing: Gyratory, Cone, Pebble Crusher
  • Milling: SAG, Ball Mill
  • Flotation: Rougher-Scavenger, Cleaner, Column
  • Gravity: Centrifugal
  • Dewatering: Thickener, Pressure Filter

Website: https://www.genomebc.ca/blog/soothsaying-with-soil-genomics-and-innovative-land-reclamation-research-at-the-mount-milligan-mine/

Report Date: 2025-06-30

Region: British Columbia, Canada

Project Status: Operating

Commodity: Copper, Gold, Silver

Throughput: 62,500 tpd (Current), 66,300 tpd (Planned 2029)

Mine Life: 

Mine Type: 

Ore type:

Mount Milligan Mine — 2021 Technical Report (Recovery Methods)

Mount Milligan Mine — 2021 Technical Report (Recovery Methods)

Company Teck Resources
Mine Mount Milligan Mine
Date 2021
Region Mackenzie, BC, Canada
Commodities Copper, Gold, Silver

Executive Summary

The Mount Milligan process plant is designed to process ore at a nominal rate of 62,500 tpd, producing a marketable concentrate containing copper, gold, and silver. The facility utilizes a comprehensive comminution circuit involving primary gyratory crushing, secondary cone crushing, and a SAG/ball mill/pebble crusher grinding circuit. The ore is crushed to a top size of 150 mm, with secondary crushing targeting a P80 of 60 mm before grinding.

Flotation is the primary recovery method, utilizing rougher-scavenger circuits followed by three stages of cleaner flotation and a flotation column. Gravity concentration is employed to recover coarse metallic gold particles from the rougher concentrate stream. The final concentrate is thickened and pressure-filtered to a moisture content of 8.5% before being transported to rail loadout for shipment to Pacific Rim purchasers.

Tailings management involves storing rougher-scavenger tailings and cleaner scavenger tailings in separate areas within the Tailings Storage Facility (TSF). Sulphide tailings are kept underwater to prevent acid generation. The plant is supported by dedicated reagent preparation, assay, and metallurgical laboratories, with power consumption heavily weighted towards comminution circuits.

Processing Overview

Website: https://vancouversun.com/news/local-news/bc-slashes-timeframe-to-issue-mount-milligan-mine-permit

Report Date: 2021

Region: Mackenzie, BC, Canada

Project Status:

Commodity: Copper, Gold, Silver

Throughput: 

Mine Life: 

Mine Type: 

Ore type:

Mount Milligan Mine — 2019 Technical Report

Mount Milligan Mine — 2019 Technical Report

Company Centerra
Date 2019
Region British Columbia, Canada
Commodities Copper, Gold, Silver
Mine Type Open Pit
Throughput 62,500 t/d
Status Operating

Executive Summary

The Mount Milligan process plant is designed to process ore at a nominal rate of 62,500 t/d, producing a marketable concentrate containing copper, gold, and silver. The facility utilizes a conventional gyratory crusher for primary crushing, followed by a secondary crushing circuit with cone crushers. The grinding circuit consists of a SAG mill, ball mills, and pebble crushers, targeting a final feed size to flotation of 80% passing 212 µm.

The recovery process involves rougher and scavenger flotation circuits, followed by three stages of cleaner flotation to produce a final concentrate targeting approximately 21.5% Cu and 30-40 gpt Au. A gravity circuit is employed to scalp coarse gold from the rougher concentrate using a centrifugal concentrator. Tailings are managed in a TSF with separate storage for sulphide and non-sulphide streams to prevent acid generation.

Processing Profile

Reports

Website: https://www.centerragold.com/operations/mount-milligan/default.aspx

Report Date: 2019

Region: British Columbia, Canada

Project Status: Operating

Commodity: Copper, Gold, Silver

Throughput: 62,500 t/d

Mine Life: 

Mine Type: Open Pit

Ore type:

Mount Milligan Mine — 2015 Technical Report

Mount Milligan Mine — 2015 Technical Report

Company Thompson Creek Metals Company Inc.
Date 2015-01-21
Region British Columbia, Canada
Commodities Copper, Gold, Silver
Mine Type Open Pit
Throughput 60,000 t/d (nominal), 62,500 t/d (updated)
Status Operating

Executive Summary

The Mount Milligan concentrator is designed to process ore at a nominal rate of 60,000 t/d, producing a marketable concentrate of copper, gold, and silver. The facility utilizes a Semi-Autogenous/Ball Mill/Pebble Crushing (SABC) grinding circuit followed by rougher/scavenger and cleaner flotation stages. A gravity concentration circuit is integrated to recover coarse metallic gold from the rougher concentrate regrind circuit.

Operational updates indicate that the constructed milling facility is unlikely to achieve the designed 60,000 t/d average throughput consistently without modification. A secondary crushing circuit was planned to reduce the SAG feed size, targeting an estimated throughput of 62,500 t/d. The final flotation concentrate is thickened and pressure-filtered to approximately 8% moisture before shipment to overseas smelters.

Tailings are managed in a Tailings Storage Facility (TSF) with separate storage areas for rougher/scavenger tailing and cleaner/scavenger tailing to prevent acid generation from sulphide mineral oxidation. The plant employs a Distributed Control System (DCS) for process control and instrumentation, with remote monitoring capabilities via CCTV.

Processing Profile

Website: https://www.centerragold.com/operations/mount-milligan/default.aspx

Report Date: 2015-01-21

Region: British Columbia, Canada

Project Status: Operating

Commodity: Copper, Gold, Silver

Throughput: 60,000 t/d (nominal), 62,500 t/d (updated)

Mine Life: 

Mine Type: Open Pit

Ore type: Sulphide (Porphyry)

Mount Milligan Mine — 2025 Technical Report

Mount Milligan Mine — 2025 Technical Report

Company: Not Specified
Date: 2025

Executive Summary

The Mount Milligan process plant, designed for a nominal rate of 60,000 tpd, has seen its capacity increase to 62,500 tpd through secondary crushing circuit upgrades and process optimizations. Further enhancements to the grinding and flotation circuits are planned for 2029 to achieve a processing capacity of 66,300 tpd. The plant currently processes ore to produce a marketable concentrate containing copper, gold, and silver.

Key operational aspects include a multi-stage crushing circuit, a SAG/ball mill/pebble crusher grinding circuit, and a comprehensive flotation system comprising rougher-scavenger, cleaner, and column cells. Gravity concentration is employed to recover coarse gold particles. The process also includes thickening and dewatering of the final concentrate before it is transported for sale. Tailings are managed in separate storage areas to prevent acid generation from sulphide minerals.

The report details planned upgrades for 2029, focusing on increasing ball mill motor capacity and adding rougher-scalper flotation cells to support the higher throughput. These modifications are not expected to negatively impact the cleaner circuit performance or overall concentrate production values. The existing reagent systems, assay laboratory, water supply, and air service systems are deemed sufficient for the planned increase in production.

Website: https://www.centerragold.com/operations/mount-milligan/default.aspx

Report Date: 

Region: 

Project Status:

Commodity: 

Throughput: 

Mine Life: 

Mine Type: 

Ore type:

Mineral processing basics

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